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PVC/CPVC/UPVC Injection Screw Barrel
Injection Screw Barrel

PVC/CPVC/UPVC Injection Screw Barrel

The screw and barrel designs for PVC, CPVC, and UPVC are built around a common challenge: these materials are heat-sensitive, highly viscous, and corrosive when decomposed. As a result, the equipment prioritizes low shear, short residence time, and strong corrosion resistance.

Screws feature small compression ratios and gradual transition zones to minimize frictional heat, while barrels use nitrided or bimetallic alloys with precise multi-zone cooling to maintain stable temperatures. The same hardware platform safely processes all three variants with only minor adjustments.

This unified system is widely used to produce pipes, window profiles, plumbing fittings, valves, and electrical junction boxes for construction, industrial, and civil applications. With its versatility and reliability, the system offers an efficient and cost-effective solution for manufacturers.

    Video

    Technical Specification

    Item

    Standard Technical Parameter

    Type

    Injection Screw Barrel

    Material

    38CrMoAIA, SKD61, 42CrMo, DC53, SKH55, ASP23, M390

    Nitriding hardness

    HV900-1000

    Nitriding depth

    0.5-0.8mm

    Quenching hardness

    HRC48°-67°

    Nitriding brittleness

    ≤2 level

    Surface roughness

    Ra0.4

    Screw straightness

    0.015mm

    Hard chromium plating on the surface after nitriding

    HV≥950

    Thickness of chromium plating layer

    0.03~0.08mm

    Screw alloy depth

    1.5~2mm

    Barrel alloy depth

    2~3mm

    Product Overview

    The screw and barrel designs for PVC, CPVC, and UPVC are built around a common challenge: these materials are heat-sensitive, highly viscous, and corrosive when decomposed. The equipment prioritizes low shear, short residence time, and strong corrosion resistance. Screws feature small compression ratios and gradual transition zones to minimize frictional heat, while barrels use nitrided or bimetallic alloys with precise multi-zone cooling. This unified system is widely used to produce pipes, window profiles, plumbing fittings, valves, and electrical junction boxes.

    Application Scenarios

    The PVC/CPVC/UPVC injection screw barrel addresses the specific processing challenges of heat-sensitive vinyl compounds across construction, plumbing, and electrical applications. In PVC pipe fitting injection molding, the screw barrel's low-shear design prevents local overheating that can cause material decomposition and release of corrosive HCl gas. For CPVC compound processing used in industrial hot water piping systems, the controlled shear rates ensure complete plasticating without thermal degradation of the high-chloride content material. The UPVC window profile injection molding sector relies on these systems to produce complex profile geometries with consistent density distribution. Electrical junction box manufacturers use these screw barrels to produce insulating components that require precise dimensional control and excellent electrical resistance properties. The system's versatility allows processors to run PVC, CPVC, and UPVC on the same hardware platform with only minor adjustments to temperature profiles and shot settings.

    FAQ

    • Q: What heat treatment options are available for this screw and barrel?

    • Q: What size range can be processed with this screw and barrel?

    • Q: How does this screw design prevent material degradation during processing?

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