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Vertical Injection Screw Barrel for Insert Molding
Injection Screw Barrel

Vertical Injection Screw Barrel for Insert Molding

The vertical injection screw barrel is specifically designed for vertical injection molding machines, where the screw and barrel are oriented vertically for insert molding and overmolding applications. This configuration enables gravity-assisted feeding and efficient material plasticization for various thermoplastics.

Our product features high-quality nitrided or bimetallic construction with excellent wear and corrosion resistance. The screw geometry is optimized for vertical operation, ensuring stable melt delivery and precise shot control. The barrel incorporates efficient temperature control zones for uniform heating throughout the plasticizing process.

This screw barrel is widely used in automotive connectors, electronic components, medical parts, and household appliance inserts. With its reliable performance and vertical orientation, it delivers high precision, reduced cycle times, and superior part quality for insert molding applications.

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    Technical Specification

    Item

    Standard Technical Parameter

    Type

    Injection Screw Barrel

    Material

    38CrMoAIA, SKD61, 42CrMo, DC53, SKH55, ASP23, M390

    Nitriding hardness

    HV900-1000

    Nitriding depth

    0.5-0.8mm

    Quenching hardness

    HRC48°-67°

    Nitriding brittleness

    ≤2 level

    Surface roughness

    Ra0.4

    Screw straightness

    0.015mm

    Hard chromium plating on the surface after nitriding

    HV≥950

    Thickness of chromium plating layer

    0.03~0.08mm

    Screw alloy depth

    1.5~2mm

    Barrel alloy depth

    2~3mm

    Product Overview

    The vertical injection screw barrel is specifically designed for vertical injection molding machines, where the screw and barrel are oriented vertically for insert molding and overmolding applications. This configuration enables gravity-assisted feeding and efficient material plasticization for various thermoplastics. Our product features high-quality nitrided or bimetallic construction with excellent wear and corrosion resistance. The screw geometry is optimized for vertical operation, ensuring stable melt delivery and precise shot control. The barrel incorporates efficient temperature control zones for uniform heating throughout the plasticizing process.

    Application Scenarios

    The vertical injection screw barrel is designed for vertical injection molding machines that serve insert molding and overmolding applications across electronics, automotive, and medical sectors. In the electronics industry, insert molding of metal terminals and connectors into plastic housings uses the vertical machine configuration to leverage gravity-assisted feeding of inserts into the mold cavity before injection. The automotive sector employs vertical machines with these screw barrels for molding electrical connectors, sensor housings, and commutator components where the vertical orientation facilitates automated insert placement. Medical device manufacturers use these systems for molding syringe components and disposable device parts where the clean, controlled environment of vertical machines supports stringent quality requirements. The vertical configuration also benefits overmolding applications where a pre-formed component is placed in the mold and encapsulated with a second material.

    FAQ

    • Q: What are the advantages of a vertical injection molding configuration?

    • Q: What heat treatment options are available for the vertical injection screw barrel?

    • Q: What size range can the vertical injection screw barrel accommodate?

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