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Single Screw Extruder Gearbox | High-Load Precision Drive
Gearbox

Single Screw Extruder Gearbox | High-Load Precision Drive

ZLYJ series gear reducers are high precision hardening tooth flank transmission part with thrust bearing housing. They are designed for plastic screw-rod extruder according to JB/T 9050.1-1999. The gears and shaft parts are made of high strength alloy steel. The gears are manufactured by way of carburizing quenching, and precision grinding. Its precision is up to Class 6(GB10095.1-2008). Hardness of tooth flank is HRC54-62. Thrust bearing is in front of output hollow shaft to carry back blow of screw. Bearings, oil seals and some other standard units are domestic quality products and they can also use imported goods as required by customers.

This kind of gear reducer has the characteristic of small volume, high load capacity, stable drive, low noise, and high efficiency. The performance of this products reach levels of foreign products of the same kind and it can take  place of them.

    Working Conditions

    The input shaft speed of the gearbox is normally not more than 1500r/min.

    The operating ambient temperature is 0~35 C. If ambient temperature is lower than 0°C, pre-heating of the lubricant will be necessary before start-up, while cooling is suggested in case of a temperature higher than 35 C.

    Technical Specification

    Item

    ZLYJ112

    ZLYJ133

    ZLYJ146

    ZLYJ173

    ZLYJ200

    ZLYJ225

    ZLYJ250

    ZLYJ280

    ZLYJ315

    ZLYJ330

    ZLYJ375

    ZLYJ420

    ZLYJ450

    Thrust (kN)

    41

    54

    60

    153

    187

    250

    268

    356

    403

    448

    495

    545

    590

    Gear Ratio

    8

    8

    10

    10

    12.5

    12.5

    16

    16

    16

    16

    16

    16

    16

    Screw Diameter (mm)

    35

    45, 50

    55

    65

    75

    90

    100

    105, 110

    120

    130, 150

    150, 160

    165

    165

    Motor Power (kW)

    5.5-4P

    7.5-4P

    11-4P

    18.5-4P

    25-4P

    45-4P

    45-4P

    55-6P

    75-6P

    132-6P

    132-6P

    160-6P

    200-6P

    Input Speed (r/min)

    800

    800

    900

    900

    1000

    1000

    1120

    960

    960

    960

    960

    960

    960

    Output Speed (r/mi

    100

    100

    90

    90

    80

    80

    70

    60

    60

    60

    60

    60

    60

    Product Overview

    ZLYJ series gear reducers are high precision hardening tooth flank transmission part with thrust bearing housing. They are designed for plastic screw-rod extruder according to JB/T 9050.1-1999. The gears and shaft parts are made of high strength alloy steel. The gears are manufactured by way of carburizing quenching, and precision grinding. Its precision is up to Class 6 (GB10095.1-2008). Hardness of tooth flank is HRC54-62. Thrust bearing is in front of output hollow shaft to carry back blow of screw. This kind of gear reducer has the characteristic of small volume, high load capacity, stable drive, low noise, and high efficiency.

    Application Scenarios

    The ZLYJ series single screw gearbox serves as the power transmission backbone for plastic extruders across multiple industries. In PVC pipe extrusion, the gearbox delivers the high torque and stable speed reduction needed to drive screws that plasticate PVC compounds uniformly for seamless pipe production. For film extrusion lines producing polyethylene and polypropylene films, the gearbox provides consistent speed regulation to maintain uniform film gauge across wide web widths. The rubber cable industry relies on these gearboxes to drive extruders that apply rubber insulation and sheathing over conductive cores. In profile extrusion, the gearbox's precise torque transmission ensures stable output pressure for producing complex window profiles and decorative trim with consistent cross-sectional accuracy. The compounding industry uses these gearboxes in masterbatch production lines where consistent torque delivery directly impacts pigment dispersion quality.

    FAQ

    • Q: How do I select the correct gearbox model for my extruder?

    • Q: What maintenance intervals are recommended for the ZLYJ gearbox?

    • Q: What is the maximum input speed for the ZLYJ gearbox?

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